Industrial Automation Experts for Cigarette & Packaging Machinery
Maintenance, Troubleshooting, Modernization and Advanced Automation Solutions. We resolve chronic failures, optimize cycle time, and build high-speed systems from the ground up.
"We are high-speed cigarette and packaging machinery experts. With decades of site experience, we solve complex motion control dropouts and build advanced automation systems from scratch."
Years Experience
Field & Machine Experience
Long-standing expertise in high-speed, high-precision industrial production lines.
Completed Projects
Successfully Commissioned
From full legacy PLC retrofits to chronic motion control troubleshooting cases.
Technical Support
Continuous Emergency Response
Immediate online diagnostics and fast on-site dispatch to prevent factory downtime.
Service Reach
International Capabilities
Serving manufacturing plants across Germany, Europe, and worldwide.
Cigarette & Packaging Systems
High-speed production demands expert-level automation. We specialize in troubleshooting, revamping, and modernizing the industry's most complex machinery.
G.D. Maker & Packer machinery.specialists
Comprehensive solutions for G.D. makers and packing machinery. Operating at speeds up to 20,000 cigarettes or 1,000 packs per minute, we provide expert control adjustments to maintain synchronization.
Supported Models & Subsystems:
Cigarette Makers Production Machinery
Target Performance
+12% Target OEE Increase
Custom Engineering Interventions
Expert Installation, Setup and Commissioning
Routine Maintenance & Performance Overhauls
Electrical Repair and Logic Optimization
Modernization (TwinCAT 2 / TwinCAT 3 / TIA Portal controller conversion)
Resolution of chronic speed and reject failures
R&D support to implement custom automation ideas
Our Engineering Services
PLC Programming
Beckhoff TwinCAT 2/3 (Structured Text, C# integration) & Siemens TIA Portal expertise.
Machine Modernization
Retrofitting obsolete controllers with open, high-performance PLC architectures.
Motion Control Systems
Multi-axis servo tuning, electronic cam profile alignment, and EtherCAT diagnostics.
Emergency Support
24/7 technical hotline and on-site expert dispatch to troubleshoot critical failures.
Supported Hardware & Software Platforms
We deploy direct manufacturer-level software toolsets to ensure seamless, high-performance integration and diagnostics.
Beckhoff Automation
Siemens Automation
Bosch Rexroth
Lenze Solutions
Engineering Tools & Software
Industrial Communications
Complex Problems Need Experienced Engineers
When standard on-site technicians cannot find the root cause, our senior engineers deploy advanced telemetry to identify and fix it permanently.
Repetitive Downtime & Intermittent Faults
Common Symptoms
- Machine stops with generic error reports
- Tripping circuit breakers or random drive resets
- Errors occur only at high throughput rates
Advanced Diagnostics
Power quality harmonics check, electrical noise (EMI) insulation audit, and real-time TwinCAT/TIA Portal buffer logging to capture transient drops.
Permanent Resolution
Filter/choke installations, physical cable shielding isolation, PLC code refactoring with robust error traps, and automated sensor debouncing.
Critical Failure? Production Line Offline?
We provide fast remote diagnostics over secure VPN or immediate on-site dispatch. Our engineers are certified to resolve complex machine controller faults globally.
