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Industrial Automation Experts for Cigarette & Packaging Machinery

Maintenance, Troubleshooting, Modernization and Advanced Automation Solutions. We resolve chronic failures, optimize cycle time, and build high-speed systems from the ground up.

"We are high-speed cigarette and packaging machinery experts. With decades of site experience, we solve complex motion control dropouts and build advanced automation systems from scratch."

G.D. Maker & Packer Specialists
Sasib Maker & Packer Modernization
TwinCAT 2 / 3 / TIA Portal Experts
15+

Years Experience

Field & Machine Experience

Long-standing expertise in high-speed, high-precision industrial production lines.

100+

Completed Projects

Successfully Commissioned

From full legacy PLC retrofits to chronic motion control troubleshooting cases.

24/7

Technical Support

Continuous Emergency Response

Immediate online diagnostics and fast on-site dispatch to prevent factory downtime.

Global

Service Reach

International Capabilities

Serving manufacturing plants across Germany, Europe, and worldwide.

Specialized Domain Authority

Cigarette & Packaging Systems

High-speed production demands expert-level automation. We specialize in troubleshooting, revamping, and modernizing the industry's most complex machinery.

High-Speed Production & Wrapping Systems

G.D. Maker & Packer machinery.specialists

Comprehensive solutions for G.D. makers and packing machinery. Operating at speeds up to 20,000 cigarettes or 1,000 packs per minute, we provide expert control adjustments to maintain synchronization.

Supported Models & Subsystems:
Cigarette Makers Production Machinery
GD 121Double rod cigarette maker (10,000 cpm)
GD 121ADouble rod cigarette maker (12,000 cpm)
GD 121HDouble rod cigarette maker (12,000 - 16,000 cpm). Also suitable for HNB (Heat-not-burn) rod production.
GD 121HEDigital and fully electronic double rod cigarette maker. Also suitable for HNB rod production.
Target Performance

+12% Target OEE Increase

Custom Engineering Interventions

  • Expert Installation, Setup and Commissioning

  • Routine Maintenance & Performance Overhauls

  • Electrical Repair and Logic Optimization

  • Modernization (TwinCAT 2 / TwinCAT 3 / TIA Portal controller conversion)

  • Resolution of chronic speed and reject failures

  • R&D support to implement custom automation ideas

ISO 9001 & CE Compliant Design StandardsRequest Cabinet Retrofit
Core Capabilities

Our Engineering Services

Explore Full Capabilities

PLC Programming

Beckhoff TwinCAT 2/3 (Structured Text, C# integration) & Siemens TIA Portal expertise.

Machine Modernization

Retrofitting obsolete controllers with open, high-performance PLC architectures.

Motion Control Systems

Multi-axis servo tuning, electronic cam profile alignment, and EtherCAT diagnostics.

Emergency Support

24/7 technical hotline and on-site expert dispatch to troubleshoot critical failures.

Engineering Ecosystem

Supported Hardware & Software Platforms

We deploy direct manufacturer-level software toolsets to ensure seamless, high-performance integration and diagnostics.

Beckhoff Automation

TwinCAT 2TwinCAT 3 (Visual Studio)TcXaeShellDrive Manager

Siemens Automation

SIMATIC ManagerTIA PortalStep 7WinCC SCADA

Bosch Rexroth

IndraWorks DSIndraLogic & Visual MotionServo Systems

Lenze Solutions

Drive PLCEngineer SuiteServo Inverters & Drives

Engineering Tools & Software

Microsoft OfficeVisual Studio CodeCODESYSGDL (GD Box Programming)

Industrial Communications

EtherCAT NetworkPROFINET ProtocolPROFIBUSEtherNet/IP
Chronic Problem Solver

Complex Problems Need Experienced Engineers

When standard on-site technicians cannot find the root cause, our senior engineers deploy advanced telemetry to identify and fix it permanently.

Active Failure Mode

Repetitive Downtime & Intermittent Faults

Common Symptoms
  • Machine stops with generic error reports
  • Tripping circuit breakers or random drive resets
  • Errors occur only at high throughput rates
Advanced Diagnostics

Power quality harmonics check, electrical noise (EMI) insulation audit, and real-time TwinCAT/TIA Portal buffer logging to capture transient drops.

Permanent Resolution

Filter/choke installations, physical cable shielding isolation, PLC code refactoring with robust error traps, and automated sensor debouncing.

Experiencing these symptoms in your line?Request Engineering Diagnostics

Critical Failure? Production Line Offline?

We provide fast remote diagnostics over secure VPN or immediate on-site dispatch. Our engineers are certified to resolve complex machine controller faults globally.